Lyophilized – Freeze Drying System DFB-Series for Production
ULVAC has delivered over 350 units of DFB Series in compliance with GMP with various options such as
- Quadrupole mass spectrometer to analyze gas contents during process
- Wireless shelf temperature monitor
- Combination of shelf level inching control and automatic vial loading/unloading system
- SCADA system
- Redundancy of vacuum pump and refrigerator
- Containment measure for high potent drugs
- Ultra low temperature freezing feature
Special Features
Specifications for Sterile line
Drying shelf temp | 40 to -50ºC |
Condenser temp | -65ºC |
Ultimate vacuum | 1 Pa |
Dry endpoint measurement | Dry /booster with micro bleed control |
Vacuum gauge | Capacitance manometer |
Dry endpoint measurement | Including |
Stoppering | Including |
CIP/SIP | Including |
Filter integrity tester | Including |
Model | DFB-22S | DFB-23S | DFB-24S | |||||
Shelf area (m2) | 4.8 | 5.9 | 7.1 | 8.3 | 9.5 | 10.7 | 12.1 | |
Shelf size (mm) | 1100W x 1100L | |||||||
Nos. of stack | 4 | 5 | 6 | 7 | 8 | 9 | 10 | |
Condenser (Kg) | 80 | 150 | 200 | |||||
Vial loading capa. |
2R/4R | 21,100 | 26,400 | 31,700 | 37,000 | 42,300 | 47,600 | 52,900 |
6R/8R | 11,100 | 13,900 | 16,700 | 19,500 | 22,300 | 25,100 | 27,900 | |
10R/15R | 9,100 | 11,400 | 13,700 | 16,000 | 18,300 | 20,500 | 22,800 | |
20R/25R/30R | 5,800 | 7,300 | 8,800 | 10,200 | 11,700 | 13,200 | 14,700 |
Model | DFB-43S | DFB-62S | DFB-64S | ||||||
Shelf area (m2) | 12.6 | 14.7 | 16.8 | 18.9 | 21 | 24 | 27 | 30 | |
Shelf size (mm) | 1530W x 1450L | 1530W x 2000L | |||||||
Nos. of stack | 6 | 7 | 8 | 9 | 7 | 8 | 9 | 10 | |
Condenser (Kg) | 300 | 300 | 500 | ||||||
Vial loading capa. |
2R/4R | 58,600 | 68,400 | 78,200 | 87,900 | 90,100 | 103,000 | 115,900 | 128,700 |
6R/8R | 31,000 | 36,100 | 41,300 | 46,500 | 47,100 | 53,800 | 60,500 | 67,300 | |
10R/15R | 25,600 | 29,900 | 34,200 | 38,500 | 39,400 | 45,100 | 50,700 | 56,400 | |
20R/25R/30R | 16,500 | 19,200 | 22,000 | 24,700 | 25,500 | 29,200 | 32,800 | 36,500 |